Oil mist and oil fume control
Harm
In many processing workshops of industrial production, industrial oil mist and fume exhaust gas will not only cause serious pollution to the environment, but also cause harm to human body, and also cause adverse effects on precision processing equipment. In general, the oil mist produced in the machining process mainly exists in the form of droplets with a wide diameter range, usually 2 ~ 10μm. The oil vapor generated by evaporation will also form a very small condensed suspension in the condensation process, the particle size is usually below 2μm, or even less than 0.1μm.
• Be harmful to personnel health;
• Increase work injury;
• Reduce working efficiency;
• Cause fire risk and environmental damage;
• Result in resources waste and shortened service life for production equipment.
Solutions
• Megaunity Environment and German BRISTOL have joined hands in offering excellent services to customers, by combining high-quality oil mist purification products from Germany with Megaunity's excellent system design and project management capabilities.
• Electrostatic Oil Mist Purifier adopt Patented electrostatic core makes stable operation in aqueous cutting fluid.
• Mechanical oil mist purifier adopts self-developed compound glass fiber filter element. In addition to the advantages of traditional filter element, it also has self-cleaning function. Its service life is greatly improved to meet the needs of working conditions, and it has excellent economy and flexible applicability.
Workshop oil mist purification system
• Static electricity and mechanical filtration technology meeting requirements under different working conditions;
• Provide different sizes of purifiers to meet the different air volume requirements;
• Multiple trapping techniques, "source"treatment, reducing energy consumption;
• Customized design flexibly meets customers'individual demand;
• Energy saving and recovery design continuously lowers operation cost;
• Deliver turn-key project and one-stop service.
Oil mist purification solution Installation layout
Electrostatic oil mist purifier
Electrostatic oil mist purifier has the characteristics of small resistance, low power consumption, free replacement of filter material, high filtration accuracy, and very low operation and maintenance costs.The equivalent resistance diameter of effective filter particles can be as small as 0.01 micron, with good purification effect. After air purification, it can be directly discharged to the production workshop.Megabit and environment can provide a variety of specifications of products according to customer requirements.
Electrostatic oil mist purifier E1000-SHL
Mechanical oil mist purifier
Mechanical Oil Mist Purifier is specifically designed to treat the fine oil mist particles generated by metal cutting fluid jet impact and high temperature evaporation during metal processing such as turning, milling, drilling, and grinding. It adopts imported composite glass fiber filter core, which has high purification efficiency, low running resistance and long service life.
Mechanical oil mist purifier M800-C-V
Advantages
CE certification
Patented electrostatic cell
HEPA high efficiency filtering
Self-cleaning
Low operating cost
Applicable scene
Oil mist purifier is usually used to deal with liquid and solid particles produced by machining and heat treatment. The application field is wide, including cutting, stamping, bearing, gear processing, precision parts processing, tool processing, carving milling, electrosparking, casting and other manufacturing processes generated by high concentration of oil mist and fume.
Cases
Die casting flue gas control
Harm
Flue gas of die-casting machine is mainly generated in the opening and closing mold and punch area. The flue gas flow rate in spraying process is faster, while the flue gas flow rate in punch area is slower during the injection process, but it usually contains high-viscosity particles such as carbon black.
• Easy to cause environmental problems, strict supervision from environmental protection department , and risk of mandatory shutdown and production shutdown existing;
• Harm to employees' health, difficult recruitment and high cost;
• Reduce the accuracy and service life of sensitive equipment such as sensors;
• Cleaning and maintenance of peripheral equipment and buildings;
• Form a fire hazard;
• The workshop is slippery and there are hidden dangers to work safety.
Solutions
Based on the soot emission characteristics of die casting machine, MEGAUNITY provides customers with deeply customized single-machine supporting purification system. The system mainly includes five parts: mobile capture system, high efficiency purification device, cleaning system, fire control system and electrical control system.
Die cast self cleaning dust purifier
Die-casting self-cleaning dust purifier series is MEGAUNITY specially designed for high concentration of grease, wax, extreme conditions of a new generation of water vapor smoke purification device, suitable for application in die casting industry, heavy machine manufacturing industry such as high concentration, high viscosity lampblack governance, purification with high efficiency, small fluid resistance. Now, it has become the most mature system solutions in die casting industry.
• First full-size multi-point capture mobile cover in the industry to solve the convenience of overhauling the punch area of large presses.
• The track beam of the moving cover is segmented in mold area, so there is no trouble of lifting interference.
E7000-DHLC Main purifier
• The collaborative capture technology optimizes the flow field and reduces the energy consumption.
• The platform modular design realizes the platform's quick disassembly function.
• The use of high-pressure dynamic cleaning technology solves the problems of poor cleaning effect and excessive waste water, and realizes the in-situ regeneration of electrostatic core without removing it for offline cleaning.
• Movable washing water tanker enables multiple systems to share one washing system, saving 10% of investment costs for customers.
Megaunity medium and large die-casting machine flue gas treatment equipment has been included in the "National Environmental Protection Technology Catalog (2020 Edition) Encouraged by the State" and has become a supporting unit.It has passed the technical appraisal organized by the Foundry Branch of the Chinese Mechanical Engineering Society. The appraisal results are domestically leading and electrostatic technology is internationally advanced.
Advantages
Maintenance convenience
Energy saving
High pressure dynamic cleaning
Low maintenance cost
Technology-leading
Maintenance convenience
Energy saving
High pressure dynamic cleaning
Low maintenance cost
Technology-leading
Applicable scene
Cases
Data download
技术讲座
Industrial Air Disposal System Solutions
Tel：400-860-5288
E-mail： marketing@megaunity.com
Adresse:
No.300, Dongxin Road, Wuzhong District, Suzhou, Jiangsu, China
No.8, Shuzi 3rd Road, DD Port, Dalian Jinpu New Area, Liaoning, China
